Descripción

Digital Image Sensor/Controller
Model CV-3001P
No. of pixels 512 (H) x 480 (V), approx. 240,000 pixels
Camera input Two colour/monochrome cameras (CV-035C/S035C/035M/S035M can be connected. Mixed connection is possible.)
No. of registered programs Maximum 1000 programs each in the system and memory card (depending on the memory capacity and program data), externally selectable.
Number of screens that can be registered Maximum 1000 screen for each program (depending on the capacity of the internal memory and memory card) Compression save function.
Internal memory capacity (Max. number of settings that can be registered, for reference) About 15 MB (550 settings)*1
Window setting Measurement area 128 windows/1 program
Mask area 4 mask windows/1 inspection window
Colour extraction function (valid only when a colour camera is connected) Colour binary processing, colour shade processing, gray scale processing (colours can be numerically specified with HSB or RGB values.)
Measurement tool Area measurement Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle
Position detection Pattern search • Multiple search possible • For both pattern area and search area, the shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides) • Pattern area can be masked (4 positions/1 area).
V-search • Simultaneous classification search through up to 256 patterns possible • For both pattern area and search area, the shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides) • Pattern area can be masked (4 positions/1 area)
ShapeTrax • Multiple search possible • For both pattern area and search area, the shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides) • Pattern area can be masked (4 positions/1 area).
Edge position • Angles can be measured. • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle
Trend edge position • Circle or straight line can be measured from the detection result. • Shapes are rectangle, rotated rectangle, ring and arc.
Blob (Centre of gravity) Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle
Inspection mode Edge position
Edge pitch
Edge count
Edge angle Shape is rectangle.
Pair edge Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle
Trend edge width Shapes are rectangle, rotated rectangle, ring and arc.
Blob (characteristic quantities) • Number of blobs, centre of gravity, main axis angle, area, feret diameter, perimeter, roundness. • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle
Stain detection • Subtract stain detection by using subtract filter • Stain grouping function supporting multiple stain detection and position measurement. • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle
Intensity inspection Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle
Colour (only when a Colour camera is connected) • RGB and HSV measurement supported • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides)
Geometry • Calculation result can be reflected. • Shapes are point, line, and circle.
OCR • Character recognition for max. 2 lines of 20 characters per line • Shape is rectangle
Continuous capture function • 1 to 32-time multi-measurement (maximum, minimum and average values) • Error values can be excluded from the measurement result.
Execution condition setting function Can set whether to execute the results (OK/NG) for other measurement and calculation windows in each measurement window.
Image capturing setting function Processing area setting function The applicable 240,000 pixels (512 (H) x 480 (V)) can be captured from 320,000 pixels.
Scan mode (valid only when a monochrome camera is connected) Progressive/interlace selectable
Capture start/end line setting function Desired capture start/end line can be set within the image capture range. (Two lines are counted as one unit with the interlace method.)
Correction functions Position adjustment Batch, individual (maximum 64 settings), X, Y, ±180° rotation.
Camera gain adjustment Sensitivity adjustment, offset, and span adjustment (RGB batch/individual and span can be set for each of 16 brightness levels. RGB individual setting can be supported when colour camera is conencted.)
White balance adjustment (valid only when a colour camera is connected) Manual setting using white paper
Filter function Count The same type of filter can be used up to 9 times. 13 steps. (For binarization and subtract only : 1 step/window)
Type Expand, shrink, average, median, edge sharpening, edge extract X, edge extract Y, Sobel, Prewitt, Roberts, Laplacian, binary, subtract, illumination adjustment, contrast conversion, image extraction
Scaling function X and Y calibration setting for each camera. Conversion from measurement values and calculation values is supported.
Calculation functions Numerical operation No. of settings 128 calculations/1 program
Arithmetic operation Sum (+), subtract (-), multiply (x), divide (?)
Arithmetic function Square, exponential, counting fractions as one, round-off fractions, maximum, minimum, average, average within range, square root, absolute value, remainder, distance, angle, sin, cos, tan, asin, acos, atan, ?
Comparative operator <, ==, Not
Geometric calculation Distance between 2 points, angle of line segment, circle radius, circle centre, average angle, straight line, cross point, distance between a point and a straight line, straight line angle, angle between the two crossed lines, perpendicular line between a point to a line, perpendicular bisector , midpoint
Coordinate conversion function. Coordinate system conversion, rotating matrix
Type conversion function Coordinate constant conversion, constant coordinate conversion, angle unit conversion
Logical operator AND, OR, NOT, XOR
Sort function Maximum value index output, minimum value index output
System function Number of measurement times, measurement time, year, month, day, time, minute, second
Time axis operation function Previous measurement result acquisition operator
Command memory 128 command memories that can be rewritten from external devices or the remote control console during operation are installed.
Support functions Statistics analysis No. of data Max. 20000 data (can be saved into a memory card in a batch)
Statistical item Maximum, minimum, average value, deviation (3?), total status OK/NG times
Screen save (valid when monochrome and colour cameras are connected) The following number of screens can besaved in the systemis memory : • Maximum 511 images (when using amonochrome camera) • Maximum 169 images (when using acolour camera) (These are the maximum values withonly one camera connected, and[Condition] set to [All Images].)
Programming aid functions Image Zoom Between 4% and 1600% during setting or operation (6% and 2500% during full screen display) (Size can be set for each screen while diplaying multiple screens.)
Edge derivative wave display Edge waveform can be graphically displayed during setting or operation, and edge intensity and measurement values (some are not supported) can be displayed during setting.
Profile display Trend edge position and gap can be graphically displayed during setting or operation.
Stability display Stain detection (stain level) is displayed during setting or operation.
Shift all windows Selected windows from an identical camera or an identical registered image can be shifted in the desired XY direction in a group.
Display template setting function No. of display templates 10 templates/1 program (within which 4 templates are specified values), externally selectable
No. of screens that can be displayed simultaneously Max. 5 screens can be displayed at the same time (when 5 scr. (HORIZONTAL)/5 scr. (VERTICAL) is selected).
Hold image Up to the past three images (NG images) can be displayed as hold images. measurement results and measurement time can be viewed. (The number of displayable times varies between 0 and 3 depending on camera's connection state.)
Screen customisation function No. of customisation screens 10 screens/1 program
Custom item Character string : Measurement value (decimal point can be specified), result, custom character, graphics, active text
Measurement result interlink • Display colour can be changed according to the result for figures and custom characters. • Can set a message in the allocation table that relates to the measurement value (active text)
Custom menu function Shortcut menu to a desired program screen can be created (20 menus/program).
Operation rewrite function Upper/lower tolerance or command memory can be rewritten during opration.
Memory card save function • Measurement value, judgment result, NG count, measurement image (compressible), stored image (compressible), captured image, statistics analysisdata, RS-232C communication log, program data• Can save data during test run (except for program data).
Others Screen capture function, password function, re-test function, file management function, I/O monitoring, RS-232C monitoring (with log save function)
Memory card Supports NR-M32 (32 MB), GR-M256 (256 MB), and CV-M1G (1 GB). Supports VFAT and FAT32.
Interface Control input External trigger input 2-camera simultaneous capture/ individual capture can be selected.
Control input 18 inputs Input rating 26.4 V or less, 2 mA or more
Control output Universal output 27 outputs PNP (including two FLASH outputs linked to external trigger.)
Total comparator output 1 output, PNP open collector, maximum 50 mA (30 V or less)
Monitor output SVGA 800x600 (24-bit colour 60 Hz)
RS-232C Numerical value output, image data (compressible) and control input/output enabled. Can be used simultaneously with other communication ports. Maximum baud rate of 115200 bps is supported.
PLC link Numerical value output and control input/output using the RS-232C port or Ethernet port enabled. Following PLCs are supported via link unit : • KEYKENCE CORP. : KV-700 series, KV-1000 series • Mitsubishi Electric : A series (RS-232C only), Q series • OMRON : SYSMAC C series (RS-232C only), CJ/CJ1 series
Ethernet Numerical value output, image data (compressible) and control input/output enabled. Can be used simultaneously with other communication ports. 100BASE-TX/10BASE-T
USB Numerical value output, image data (compressible) and control input/output enabled. Can be used simultaneously with other communication ports. USB2.0, HI-SPEED supported
Display language Japanese/English/German selectable
Rating Power voltage 24 VDC ±10 %
Current consumption 1.4 A (2 cameras at maximum load)
Environmental resistance Ambient temperature 0 to +50 °C
Relative humidity 35 to 85 % RH (No condensation)
Weight Approx. 950 g
*1 Typical example when using standard mode : monochrome camera x 1, registered image x1 compressed, 9 measurement windows
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